Wiring Harness Manufacturers | Prototype Automotive

Our electrical engineering services

Repair components on circuit boards, clusters for dashboard readings

Software reflashing / remapping for ECUs

Bespoke cables and cable harness assembly

Sourcing of components and connectors, and race specification link leads

Prototype Automotive Services are specialists in wire harness cable assembly. We can draw up designs on pinboard diagrams from your instructions, and then create the cable harness for your vehicle according to the specifications and material requirements. We can also reverse engineer, copying harnesses so they replicate authentic original designs.

Aspects of custom cabling we carry out

BRAIDING

Wire harness braiding reduces movement inside a cable harness, which in turn reduces wear of the insulating material over time.

WIRE CRIMPING

Joining wires to a fitting or connector in a diligent manner is absolutely vital to the electrical assembly of a vehicle to ensure its reliability.

WIRE HARNESS CABLE ASSEMBLY

Assembling cables in pinboard layouts, and then applying these designs to customer vehicles.

TINNING

This extends the life of the wire by preventing corrosion, and reduces the chances of stray strands of wire creating a short circuit.

SHRINK TUBING

This keeps the wires firmly together, providing electrical insulation and heat protection, and allowing improvement in flexibility, strength and temperature tolerance.

LACING

Tying the cables together, is the most basic and economic level of cable harnessing, but also integral, as the reliability of these ties under pressure is vital.

CONCENTRIC CABLE TWISTING

This method reduces the chances of damage to the wiring through strain, and the space that the cables take up in a harness.

CUSTOM CABLE ENQUIRIES

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Wire harness cable assembly